When it comes to putting parts together, assembly-line robots occupy a sweet spot between humans and automation. So, what is assembly robot? The part that follows will make you love them more.
Unlike humans, these robots move faster and with excellent precision. It also gives you flexibility as it can integrate an off-the-shelf tool. You can install different types of tools instead of special-purpose equipment.
Aside from that, it can be easily configured and takes only a change in the program. Thus, making these types of robots a low-risk investment while ensuring satisfaction, quality, and finance.
Mostly, it is used in industrial processes and has attained a great part of the manufacturing world. An assembly line robot can dramatically increase production speed and consistency.
You can customize the end of arm tooling for each assembly robot. The reason is to cater to what is required. Additional options, like robotic vision, can also be incorporated. Thus, improving the accuracy and efficiency of part orientation.
Robotic assembly systems come in three configurations: six-axis articulated arms, four-axis “SCARA” robots, and the modern “Delta” configuration.
Delta Robots looks like a ceiling-mounted spider.
It has three linked arms that can be moved through base motors. Thus, making it a machine with excellent acceleration and speed. Yet, payloads are less compared to robots with articulated designs.
Assembly automation can be specified with vision systems and force sensing.
Vision helps robots guide conveyors to pick up components. As a result, it eliminates the need for a precise location. Also, visual serving lets a robot rotate or translate one piece to combine it with another.
Force sensing helps with part assembly operations like insertion. It gives the robot controller feedback about the situation. It is either about how well the parts are going or how much force is applied.
Of course, there are a lot of uses for assembly robots. This includes:
- Automotive components (pumps, gearboxes, motors)
- Applying sealants and adhesives
- Pharmaceuticals and Medical device assembly
It is essential that they can put together parts that are too small or intricate for a human. It doesn’t just stop there.
Also, they work quickly and accurately without tiring or making mistakes. They are good in applications where cleanliness is a need. Also, they aren’t prone to debilitating injuries.
In most companies, short-product lifecycles are a way of life, and here assembly line robotic arms offer financial advantages over “hard” automation.
Aside from that, it has the flexibility to handle variants of a product family and can be quickly reconfigured if there are changes needed. Even if the product line disappears completely, the robot assembly line can be reconfigured quickly or the robots deployed elsewhere.
Unlike dedicated automation equipment, robots are flexible. You can embed off-the-shelf tools depending on what you need for a certain process. It also has lower costs and at the same time, raising qualities and capacity.
More importantly, robots are mature technology. Thus, making them a low-risk, high-return investment. So, what’s your company waiting for?
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